Services & Machining Facilities

Comprehensive multi-axis CNC & HMC component manufacturing, sub-micron 3D CMM inspection, and industrial rapid prototyping in Five Star MIDC Kagal, Kolhapur.

2026 Multi-Axis CNC & HMC Machining Fleet

High-precision multi-pallet horizontal machining centers, rotary pallet vertical machining centers, and heavy-duty turning assets engineered for zero-defect series production.

Industrial CNC Fleet Specification

Machining Fleet Technical Matrix

Comprehensive machine envelope, spindle drive, high-pressure coolant, and pallet specs at a glance.

7 Industrial Units
Scroll horizontally to inspect full machine envelope specs
Machine Model Pallet / Table Size ATC & Tool Taper Coolant & Spindle Drive Axis Traverse (X / Y / Z)
Doosan HC 500-II (2 Nos)
Twin Pallet HMC
500 × 500 mm Twin Pallet 60 Tools BT40 8,000 RPM (253 Nm) 40 Bar CTS 750 × 700 × 800 mm
AMS HMC 400XL
Twin Pallet HMC
400 × 500 mm Twin Pallet 40 Tools BT40 18.5 kW Fanuc Beta 30 Bar CTS 600 × 500 × 500 mm
BFW Prima 44 Pro
Twin Pallet HMC
400 × 500 mm Twin Pallet 60 Tools BT40 235 Nm High-Torque 40 Bar CTS 600 × 600 × 600 mm
Hyundai WIA HS 6308
Heavy-Duty Pallet HMC
630 × 630 mm Twin Pallet 60 Tools BT50 Heavy 623 Nm Geared Spindle 70 Bar Ultra CTS 1,050 × 900 × 1,000 mm
LMW JVM60
Production VMC
700 × 500 mm Rotary Changer 30 Tools BT40 6,500 RPM (11/15 kW) Flood Coolant 600 × 460 × 600 mm
LMW JV80
Heavy Rigidity Bed VMC
1,000 × 560 mm Extended Bed 24 Tools BT40 5,000 RPM (11/15 kW) Flood Coolant 820 × 610 × 600 mm
Raise3D Pro3 Plus
Additive Rapid Prototyping
300 × 300 mm Heated Bed Dual Direct Drive Additive 300°C High-Temp Hotend Enclosed Chamber Z-Travel: 605 mm

Individual Work Envelopes & Technical Specs

Comprehensive tooling capacity, stroke envelope, spindle drive, and coolant pressure per industrial asset.

Doosan HC 500-II Twin Pallet Horizontal Machining Center in Kolhapur
Twin Pallet HMC (2 Units)

Doosan HC 500-II

High-productivity twin-pallet horizontal machining center designed for continuous heavy duty machining of automotive castings.

  • Pallet Size: 500 × 500 mm (Twin Shuttle)
  • ATC Capacity: 60 Tools (BT40)
  • Coolant: 40 Bar Through-Spindle (CTS)
  • Torque / Spindle: 253 Nm / 8,000 RPM
  • Traverses (X/Y/Z): 750 × 700 × 800 mm
AMS HMC 400XL High Precision Horizontal Machining Center
Twin Pallet HMC

AMS HMC 400XL

Rigid horizontal machining center powered by Fanuc Beta drive systems for tight concentricity components.

  • Pallet Size: 400 × 500 mm
  • ATC Capacity: 40 Tools (BT40)
  • Coolant: 30 Bar CTS
  • Spindle Drive: 18.5 kW Fanuc Beta
  • Traverses (X/Y/Z): 600 × 500 × 500 mm
BFW Prima 44 Pro High Speed Twin Pallet HMC
Twin Pallet HMC

BFW Prima 44 Pro

High-dynamics twin-pallet HMC optimized for automotive and pump housing precision milling.

  • Pallet Size: 400 × 500 mm
  • ATC Capacity: 60 Tools (BT40)
  • Coolant: 40 Bar CTS
  • Torque: 235 Nm High-Torque Spindle
  • Traverses (X/Y/Z): 600 × 600 × 600 mm
Hyundai WIA HS 6308 Heavy Duty BT50 HMC at Bakare Engineers
Heavy HMC (BT50)

Hyundai WIA HS 6308

Extra-heavy duty horizontal machining center for large cast iron housings up to 140 kg.

  • Pallet Size: 630 × 630 mm Heavy Pallet
  • ATC Capacity: 60 Tools (BT50 Heavy Taper)
  • Coolant: 70 Bar Ultra-High Pressure CTS
  • Torque: 623 Nm Heavy Geared Spindle
  • Traverses (X/Y/Z): 1,050 × 900 × 1,000 mm
LMW JVM60 Vertical Machining Center with Rotary Pallet Changer
Vertical Machining

LMW JVM60 (Rotary Pallet Changer)

High-speed continuous cycle vertical machining center with integrated rotary pallet shuttle.

  • Table Size: 700 × 500 mm
  • ATC Capacity: 30 Tools (BT40)
  • Spindle Speed: 6,500 RPM (11/15 kW)
  • Feature: Rotary Automatic Pallet Changer
  • Traverses (X/Y/Z): 600 × 460 × 600 mm
LMW JV80 Heavy Rigidity Vertical Machining Center
Vertical Machining

LMW JV80

Extended table vertical machining center engineered for heavy structural components and dies.

  • Table Size: 1,000 × 560 mm
  • ATC Capacity: 24 Tools (BT40)
  • Spindle Speed: 5,000 RPM (11/15 kW)
  • Traverses (X/Y/Z): 820 × 610 × 600 mm
Raise3D Pro3 Plus Large Scale Industrial 3D Printer
Additive Prototyping

Raise3D Pro3 Plus

High-precision industrial dual-extruder 3D printer for engineering jigs, fixtures, and rapid tooling.

  • Build Volume: 300 × 300 × 605 mm
  • Extruder: Dual Independent Extruder (IDEX)
  • Materials: Carbon-Fiber PA, ABS, PETG, ASA
  • Hotend Temp: Up to 300°C High-Temp
  • Layer Resolution: 0.01 – 0.25 mm

End-to-End Component Manufacturing

Integrated precision machining, certified cleanroom metrology, and additive rapid prototyping engineered to global OEM standards.

Manufacturing

Precision Component Manufacturing

BEPL specializes in high-precision prismatic and rotational machining for automotive, wind energy, and pump casting assemblies weighing from 15 kg to 140 kg.

  • Work Envelope: Up to 1,050 × 900 × 1,000 mm (X/Y/Z)
  • Twin Pallet Automation: Zero-downtime pallet exchange for high-volume series runs
  • Material Expertise: SG Iron, Ductile Iron, Cast Iron, and Aluminium alloys
  • Tight Tolerances: Repeatability down to ±5 microns on critical bores
Request Component Machining RFQ
Quality Assurance

3D CMM Metrology & Quality Control

Every critical dimension is verified in our temperature-controlled cleanroom metrology laboratory utilizing the Accurate 3D CMM with motorized probe heads.

  • Accurate 3D CMM: Equipped with Renishaw high-sensitivity touch trigger probes
  • Validation Protocols: Statistical Process Control (SPC) & First Article Inspection (FAI)
  • Traceability: Full GD&T coordinate inspection reports for every production lot
  • Certified Standards: NABCB Accredited ISO 9001:2015 Quality Management System
Inquire About Metrology Reports
Additive Prototyping

3D Printing & Rapid Tooling

Accelerate development cycles with industrial additive manufacturing for functional prototypes, complex assembly jigs, and custom inspection fixtures.

  • Massive Build Volume: 300 × 300 × 605 mm height capacity on Raise3D Pro3 Plus
  • Dual Extrusion: Multi-material printing with soluble support structures
  • Engineering Polymers: Carbon-Fiber PA, ABS, ASA, and high-impact PETG
  • Rapid Turnaround: Prototype parts delivered in hours before hard tooling commitment
Upload 3D CAD for Prototyping

Sustainability Initiatives

Solar Rooftop System

The system has a capacity of 112 kWh, suitable for various energy needs. With an annual generation capability of 175,375 kWh, it significantly aids sustainable energy production. Additionally, it reduces CO2 emissions by about 15,800 kg monthly, supporting environmental protection efforts.

System Capacity

  • 112 kWh Installed Capacity
  • Suitable for high-load industrial energy needs

Annual Generation

  • 175,375 kWh Total Annual Output
  • Significant offset of grid power consumption

Environmental Impact

  • 15,800 kg Monthly CO2 Reduction
  • Active support for global environmental protection
Technical Consultations

Ready to Manufacture Your Precision Components?

Upload your 2D manufacturing drawings or 3D CAD files (.step, .stp, .dwg, .pdf) directly to our engineering team at Five Star MIDC, Kolhapur.